Uk8135 Cnc Inserts Increase Your Steel Turning Productivity by 30%

Tag:CNC inserts,CNC tool brand,CVD coating

The turning of steel parts seems to be a very simple process to the layman, but in the actual processing process, people often encounter troublesome situations, such as chipping and scratching the machining surface to cause deterioration of surface roughness. There are many similar problems such as sudden chipping of the inserts when the chips are rolled into the workpiece, and the tool is not wear-resistant. These problems virtually reduce processing efficiency and increase processing costs. Based on this, the biggest "time killer" in modern production is inserts replacement, production interruption, and finding CNC inserts suitable for each application solution or material.

As an emerging domestic CNC tool brand, Relink attaches great importance to the research and development of insert material and groove shape. By researching and analyzing the processing characteristics of various materials, we have developed suitable geometries and materials to meet different cutting conditions. 8135 is a super strong general grade widely used for steel turning, and its excellent performance is shown in rough, semi-finishing and finishing under high-speed interrupted turning conditions. Coupled with GF, GT, GR three long-life inserts, each cutting edge can handle more parts, thereby reducing the number of downtime caused by insert replacement. In addition, a longer tool life prevents sudden fracture and reduces rework and scrap, and can operate with higher cutting parameters. The result is that your workshop can increase the production efficiency of steel turning by more than 30%.

How does this happen? The matrix of the 8135 insert uses a strengthened bonding phase to effectively resist the high-temperature plastic deformation of the substrate. At the same time, a functional gradient layer with a high bonding phase content is prepared to more effectively control the crack growth of the coating. So that the matrix has both toughness and wear resistance. With the thickened advanced CVD coating, the cutting edge can withstand high temperature, thus converting to higher cutting speed, and making the service life of the cutter more predictable and longer, improving the safety. Therefore, the average production efficiency of 8135 insert can be increased by 30%.

It is not empty to say that our inserts can improve the production efficiency of steel turning by more than 30%. There are a lot of internal experiments and customer feedback that have confirmed this argument.

Based on the excellent material and good chipbreaker geometry, the wear of the crater is minimized in the actual machining application of the insert. Whether it is roughing or finishing, the tool life has been significantly improved. The insert life is increased by more than 30% and the production efficiency is increased by more than 20% compared with the insert of a company originally used. When customers in Chile use WNMG080408-GT UK8135 to process wheels made of 55 # steel, each cutting edge can process 80 wheels with a depth of 0.8 mm, which is a 33% increase from the previous 60. It is completed at a cutting speed Vc = 253m / min and a feed speed f = 0.24mm / r.

 

For more than 10 years, Relink, as a professional supplier of metal cutting tools, has continuously provided manufacturers with technical support and product solutions to help them achieve maximum productivity and benefits. To learn how We helps manufacturers in all industries succeed with innovative products and expert services, please visit https://relink.tools